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Emulsification tank: innovative new emulsification technology
Release time:
2024-10-15
In the rapid development of industrial production and manufacturing, emulsification technology, as a key means to achieve material mixing and fine dispersion, is gradually becoming an important force to promote the progress of the industry. As the core equipment of emulsification technology, emulsification tank plays an irreplaceable role in food, chemical, pharmaceutical and cosmetic industries with its high efficiency, high precision and wide adaptability.
In the rapid development of industrial production and manufacturing, emulsification technology, as a key means to achieve material mixing and fine dispersion, is gradually becoming an important force to promote the progress of the industry. As the core equipment of emulsification technology, emulsification tank plays an irreplaceable role in food, chemical, pharmaceutical and cosmetic industries with its high efficiency, high precision and wide adaptability.
Basic principle:
The core function of the emulsion tank is to dissolve one or more materials (such as water-soluble solid phase, liquid phase or jelly, etc.) in another liquid phase through mixing, dispersion, homogenization and other processing means, and make it hydrated into a relatively stable emulsion. Its working principle mainly depends on the rotating impeller to throw the material up and down, and at the same time use high shear to refine and homogenize the material to form a stable and uniform emulsion.
Main functions:
1, efficient mixing: can quickly mix materials evenly, improve production efficiency.
2. High-precision dispersion: It can refine the material to micron or even nanometer level to achieve the effect of high-precision dispersion and homogenization.
3. Wide adaptability: It is suitable for the treatment of various materials, including materials with large viscosity and materials with large particles.
4, easy to operate and clean: simple structure, convenient operation, and easy to clean inside, convenient production process of health management.
Technical innovation of high efficiency emulsifying tank:
1. Intelligent control system: The advanced PLC control system is adopted to realize automatic operation and precise control, including real-time adjustment of stirring speed, temperature, pressure and other parameters to ensure the high efficiency and stability of the emulsification process.
2. High-efficiency mixing system: multi-stage mixing paddle design is adopted, combined with high-speed rotation and low-speed wall scraping mixing, to ensure that the materials are fully mixed in the tank and avoid dead corners, thus improving the emulsification effect.
3. Vacuum and heating/cooling system: Equipped with a vacuum system to prevent the material from generating bubbles during the mixing process, while combining the heating/cooling system to control the emulsification temperature to ensure product quality.
4, CIP cleaning system: built-in CIP cleaning system, to achieve a key cleaning, reduce manual operation, improve cleaning efficiency and health standards.
Application examples of new emulsification technology:
1. The cosmetics industry
In the cosmetics industry, by precisely controlling the emulsification temperature, time and stirring speed, the emulsification tank can accurately meet the production needs of different formulations of cosmetics, from light emulsions to heavy creams. In addition, combined with biochemical steam generator, it also plays an important role in the process of raw material processing and sterilization of cosmetics, which provides a strong guarantee for the production of high quality, safe and natural cosmetics.
For example, liquid crystal structure emulsion is a new type of cosmetic formulation. By selecting appropriate emulsifier, a stable liquid crystal structure is formed in the emulsion, thereby improving the stability of the formulation, moisturizing performance and permeability of active ingredients. It can accurately control the emulsification conditions, ensure the formation and stability of the liquid crystal structure, and provide technical support for the improvement of the quality of cosmetics.
2. Pharmaceutical industry
It also plays an important role in the pharmaceutical industry. Whether it is the production of ointments, injections or pesticides and other drugs and pesticides, through its efficient mixing and homogenization capabilities, to ensure stable product quality. Especially in the production of fine dispersion of drugs, such as nano drugs, liposomes, etc., the emulsion tank is an important equipment.
3. The food industry
In the food industry, it is widely used in chocolate, egg liquid, homogenized milk and other food processing processes. Through its efficient mixing and homogenization capabilities, the emulsifying tank can ensure the delicate and uniform taste of food and improve product quality. At the same time, its easy-to-clean characteristics also meet the hygiene requirements in the food production process.
Advantages analysis:
1. Improve production efficiency
The emulsification tank can quickly mix, disperse and homogenize the materials, and significantly improve the production efficiency. In the cosmetics, pharmaceutical and food industries, the improvement of production efficiency means the reduction of costs and the enhancement of market competitiveness.
2. Improve product quality
By precisely controlling the emulsification conditions, it can ensure the stability and improvement of product quality. In the cosmetics industry, this means that the product has a more delicate skin feel, stronger moisturizing performance, and better penetration of active ingredients; in the pharmaceutical industry, it means that the dispersion of drugs is more uniform and the effect is more significant.
3. Easy to operate and maintain
The emulsifying tank has simple structure, convenient operation and easy cleaning inside. This not only reduces the difficulty of operation and labor costs, but also improves the level of hygiene management in the production process. At the same time, its intelligent control system also realizes the real-time monitoring and adjustment of the production process, further improving the production efficiency and product quality.
4. Environmental protection and energy saving
With the continuous improvement of environmental protection and energy saving requirements, the design and manufacture of emulsifying tanks also pay more attention to environmental protection and energy saving. For example, advanced heating/cooling systems and CIP cleaning systems are used to reduce energy consumption and water waste.
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Address: No.8, Xingqing Road, Qinggang Industrial Park, Qingcun Town, Fengxian District, Shanghai
He Jin Machinery Equipment Technology Taizhou Co., Ltd.
Address: Gangyang Town Industrial Park, Hailing District, Taizhou City, Jiangsu Province
E-mail:xuezhongqiu@126.com
