High-shear emulsifying tank is a high-efficiency emulsifying equipment for modern industry.
Release time:
2024-10-15
In modern industrial production, high shear emulsification tank as an important emulsification equipment, with its performance and a wide range of applications, has become the key equipment in many industries. This paper will discuss the structural characteristics, working principle and its application in many industries, and show its important role in improving production efficiency and ensuring product quality.
In modern industrial production, high shear emulsification tank as an important emulsification equipment, with its performance and a wide range of applications, has become the key equipment in many industries. This paper will discuss the structural characteristics, working principle and its application in many industries, and show its important role in improving production efficiency and ensuring product quality.
1. structure and characteristics
The high-shear emulsifying tank is famous for its compact structure, small size, light weight, easy operation, low noise and stable operation. Its core component, the shearing head, adopts a claw type and two-way suction structure, which effectively avoids the dead angle and vortex phenomenon caused by the difficult suction of the upper material. The high-speed rotating rotor produces a strong shear force, which makes the material be thrown into the narrow and precise gap between the stator and the rotor under the action of centrifugal force. After centrifugal extrusion, impact and other complex effects, the material is fully dispersed, Mixed and emulsified.
2. working principle and technical advantages
The working principle of the high-shear emulsifying tank is based on the rotating shear force of the centrifugal high-speed emulsifying head. When the emulsifying head is running at high speed, it will generate huge rotary suction, which will rotate and suck the material directly above the rotor, and throw it to the stator at high speed. After high-speed shearing, collision and crushing between the rotating stators, the materials are collected to the outlet and ejected. This process not only realizes the efficient mixing of materials, but also ensures the uniformity and stability of emulsification.
In addition, it also has a variety of functions such as heating, cooling, heat preservation and stirring, making it perform well under different process requirements. Its efficient mixing effect is due to its high speed (up to 2800rpm), which ensures that the materials can be fully mixed, which not only improves the mixing quality, but also speeds up the production efficiency.
3. a wide range of applications
Widely used in food, chemical, cosmetics, pharmaceutical and paper and other industries. In the food industry, it is often used in the production of syrup, shampoo, washing liquid, juice concentrate, yogurt and other products, through emulsification to make the product texture more delicate, better taste. In the chemical industry, it can be used for a variety of dispersion mixing processes such as methyl cellulose dissolution, colloid dissolution, carbide dissolution, etc., to improve production efficiency and product quality.
In the cosmetics and pharmaceutical industry, the same plays an irreplaceable role. In the production of ointment, cream, mask, cream and other products, it can mix oil and water immiscible liquids into a stable emulsion through emulsification, ensuring the stability and use of the product. At the same time, it is also widely used in the production of ink, porcelain glaze, modified asphalt and other products.
Future Development and Prospects of 4.
With the continuous progress of science and technology and the continuous development of industrial production, will continue to play an important role in various fields. In the future, it is expected to make breakthroughs in intelligence and automation, and realize precise control and remote monitoring of the production process through the introduction of control technology and sensing technology. At the same time, with the improvement of environmental protection and energy conservation requirements, it will also make more contributions to energy conservation and emission reduction, and promote the sustainable development of industrial production.
Conclusion
As an important equipment in modern industrial production, high shear emulsifying tank has brought significant production efficiency and quality improvement for many industries with its performance and wide application fields. With the continuous advancement of technology and the continuous expansion of applications, high-shear emulsifying tanks will continue to play an important role in the future, injecting new impetus into the development of industrial production.
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He Jin (Shanghai) Mechanical Equipment Engineering Co., Ltd.
Address: No.8, Xingqing Road, Qinggang Industrial Park, Qingcun Town, Fengxian District, Shanghai
He Jin Machinery Equipment Technology Taizhou Co., Ltd.
Address: Gangyang Town Industrial Park, Hailing District, Taizhou City, Jiangsu Province
E-mail:xuezhongqiu@126.com